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We complete almost all manufacturing processes within our facilities which means that “No compromise on quality of the instruments in any criteria”. Following are some of the processes that are completed within the manufacturing plants.
MANUFACTURING PROCESSES:-
Forging:
The Company has its own forging section where Forgings for proper instruments/devices are made through Drop Forging Hammers by qualified & skilled workers using Dyes made of the best-quality D-2 Steel. The forgings later are put through the process of overall / ring trimming, and acid cleaning / pickling by those well versed in these processes.
CNC MACHINES:
Our CNC Machining section have best quality and imported CNC Machines which we are manufacturing some of our product in +.05mm Tolerance & operated by the well-trained experts for good machining of the Needle Holders, Scissors, ratchets, Pliers, Extraction Forceps, Biopsy Instruments, Spinal Retractors and for all other related processes for ensuring exact perfection before filing. For this, top-quality imported cutters are using for our products. The process of Machining & filing is carried out again by the trained professionals to ensure high Quality standard of exactitude and precision.
We installed Best CNC Machines & Software’s in our facility.
CNC Machines.
CNC Fiber Laser Cutting Machines
CNC Milling Machines
CNC Machining Centre’s
CNC Turning Centre’s
CNC Swiss Turning Machine’s
CNC Wire Cutting Machine’s
CNC Laser Welding Machine’s
CNC Plasma Titanium Coating Machine’s (PVD)
CNC Laser Marking Machine’s
Software.
Solid Works
Delcam power shape
Heat Treatment:
We have our own (Vacuum Furnace) Heat Treatment Department where qualified & trained staff are engaged to give treatment to instruments for furtherance of quality.
Electro-Polishing & Grinding:
The Electro-Polishing and the Grinding Departments are also manned by skilled & trained workmen using the imported chemicals and the grinding wheels to ensure the best-quality finish.
Tungsten Carbide:
Our T.C Department is installed with the best-quality machinery being manned by the exceptionally well-trained experts using the Best Technology.
Passivation:
Using the top-quality best chemical in our Passivation Department we passivate and boil test & Electro Polished each and every instrument before packing, subjecting every piece to 24-hour treatment, and if need to be re-passivation process so as to eliminate any chances of rusting / Corrosion etc.
Sandblasting:
For sandblasting our instruments, we use the machines as well as the best quality sandblasting material, which are operated by skilled & well trained operators.
CNC Laser Marking:
The Laser Marking process is carried out by the soundly trained experts to match the world standards.
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